Computer Numerical Control (CNC) machining is a cutting-edge manufacturing technology that relies on computer control systems to operate machine tools and execute complex machining tasks. Unlike manual operation, CNC machines are guided by pre-programmed instructions (known as CNC code) that dictate the precise movements and actions required to shape raw materials into finished components. This advanced technology offers numerous advantages, including unparalleled precision, increased productivity, adaptability to evolving production demands, capability to handle intricate geometries, and consistency in quality across different batches of parts. As a result, CNC machining has become an indispensable aspect of modern manufacturing in industries such as aerospace, automotive, electronics, and medical devices.
Starway’s online CNC machining service offers a comprehensive and efficient solution for manufacturing parts based on 3D CAD files or engineering drawings. We provide rapid prototyping, small-batch production, and high-volume manufacturing for various industries. Simply upload your files to receive instant pricing, lead times, and design-for-manufacturability feedback for your CNC parts.
ISO-certified factory handle complex designs, including CNC turning of metal cylinders, conical parts, and pipes, as well as three-axis, four-axis, and five-axis CNC milling. With 11 years of industry experience and a team of skilled machinists, Starway can address any issues encountered during processing or drawing.
Additionally, Starway’s quality inspection team ensures the quality of your CNC machined parts through comprehensive quality control services, including ISO 9001 certification, inspections, hardware traceability, material certifications, and Certificates of Conformance (CoCs).
Starway s one-stop manufacturing service covers the entire production process from design to final product delivery, committed to providing comprehensive solutions.
Starway’s one-stop manufacturing service covers the entire production process from design to final product delivery, committed to providing comprehensive solutions.
1.Design Support: Offers 3D modeling, optimization, and prototyping.
2.Material Selection: Provides various material options and customization.
3.Fabrication Processes: Includes laser cutting, stamping, bending, and welding.
4.Assembly: Offers insert installation, riveting, and full assembly.
5.Surface Treatment: Provides painting, plating, and polishing services.
6.Quality Inspection: Ensures compliance with dimensional and functional tests.
7.Packaging and Logistics: Ensures safe packaging and timely delivery.
8.After-Sales Service: Offers technical support and quality tracking.
From the initiation meeting and confirmation of drawings to the first piece inspection, mid-term quality reports, and final product inspection, every step efficient execution. 1.Offer order reports at least twice a week
2.offer SOP operation manuals for batch orders
3.Comprehensive quality inspection reports
Obtain An Instant Quote by uploading a 3D CAD file (including STEP, STP, SLDPRT, DXF, IPT, PRT, or SAT formats) through our Instant Quoting Engine.
Our CNC Machining Processing Technology
Turning
In turning, a lathe machine rotates a workpiece while a cutting tool removes material to create cylindrical shapes such as shafts, rods, and discs.
Milling
Milling involves rotating cutting tools with multiple teeth to remove material from a workpiece's surface, creating complex shapes, slots, and holes.
Drilling
Drilling uses rotating drill bits to create cylindrical holes in a workpiece, often for fasteners or to accommodate other components.
Grinding
Grinding uses the friction on the grinding wheel to remove excess scraps or burrs from the material and to achieve a precise surface finish on the workpiece.
Broaching
Broaching utilizes a specialized tool with multiple teeth to remove material in a linear motion, creating keyways, splines, and other complex shapes.
Sawing
Sawing includes the use of saw blades to cut workpieces, often used in products such as sheet metal or wood plastics through straight or curved cutting to complete the relevant product requirements.
Boring
Boring means the use of rotary cutting tools to enlarge an existing hole or to customize the exact inner diameter according to customer requirements.
Tapping
It is processed by rotating a tap into a pre-drilled hole and tapping to produce an internal thread on the workpiece or in a custom form.
Electrical Discharge Machining (EDM)
EDM uses electrical discharges to remove material from a workpiece, particularly for complex shapes or hardened materials.
Our CNC Machining Process
Material Selection
Programming
Setup
Machining
Finishing
Inspection
Our CNC Machining Ability
Maximum Part Size for 3-axis CNC Milling
Size
Metric units
Imperial units
Max. part size for soft metals [1] & plastics
2000 x 1500 x 200 mm 1500 x 800 x 500 mm
78.7 x 59.0 x 7.8 in 59.0 x 31.4 x 27.5 in
Max. part for hard metals [2]
1200 x 800 x 500 mm
47.2 x 31.4 x 19.6 in
Min. feature size
Ø 0.50 mm
Ø 0.019 in
Maximum Part Size for 5-axis CNC Milling
Size
Metric units
Imperial units
Max. part size for all materials
2000 x 1500 x 200 mm
78.7 x 59.0 x 7.8 in
Min. feature size
Ø 0.50 mm
Ø 0.019 in
CNC Milling Tolerances
Limits for nominal size
Plastics (2768- m)
Metals (2768- f)
0.5mm* to 3mm
±0.1mm
±0.05mm
Over 3mm to 6mm
±0.1mm
±0.05mm
Over 6mm to 30mm
±0.2mm
±0.1mm
Over 30mm to 120mm
±0.3mm
±0.15mm
Over 120mm to 400mm
±0.5mm
±0.2mm
Over 400mm to 1000mm
±0.8mm
±0.3mm
Over 1000mm to 2000mm
±1.2mm
±0.5mm
Over 2000mm to 4000mm
±2mm
Our Maximum Part Size for CNC Turning
Part size limitations
Metric units
Imperial units
Maximum part diameter
431 mm
17 in
Maximum part length
990 mm
39 in
Maximum swing over the carriage
350 mm
13.7 in
Maximum spindle through-hole
40 mm
1.5 in
CNC Turning Tolerances
Limits for nominal size
Plastics (2768- m)
Metals (2768- f)
0.5mm* to 3mm
±0.1mm
±0.05mm
Over 3mm to 6mm
±0.1mm
±0.05mm
Over 6mm to 30mm
±0.2mm
±0.1mm
Over 30mm to 120mm
±0.3mm
±0.15mm
Over 120mm to 400mm
±0.5mm
±0.2mm
Over 400mm to 1000mm
±0.8mm
±0.3mm
Over 1000mm to 2000mm
±1.2mm
±0.5mm
Over 2000mm to 4000mm
±2mm
Our Common Machining Raw Materials
Steel
such as carbon steel, alloy steel, stainless steel, etc., commonly used for manufacturing mechanical parts and structural components.
Aluminum Alloy
known for its good strength and corrosion resistance, often used for manufacturing lightweight parts and structures.
Copper
known for its excellent conductivity and thermal conductivity, commonly used for manufacturing electrical components and heat-conducting parts.
Brass
an alloy of copper and zinc, known for its good machinability and corrosion resistance, commonly used for manufacturing valves, pipes, and other components.
Plastic
such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), etc., commonly used for manufacturing plastic parts and housings.
Cast iron
known for its good wear resistance and compression strength, commonly used for manufacturing mechanical parts and bases.
Our Surface Finishing
Grinding and polishing
Improving the smoothness and appearance of the metal surface through grinding and polishing techniques.
Painting
Including electroplating, galvanizing, chromium plating, etc., depositing another metal or alloy onto the metal surface to enhance its properties or appearance.
Spray Painting
Applying protective or decorative coatings using spray painting techniques.
Heat treatment
Changing the structure and properties of the metal by heating and cooling, such as quenching, tempering,
etc.
Sandblasting
Using high-pressure blasting to remove oxide layers and impurities from the metal surface, improving surface roughness.